Sunday 7 April 2013

Prototyping 2 - Multi-element Lenses




Back in February I travelled to the UK to work for a week on my first ever prototype lenses, the 50.1 PMMA and the 50.1 PMMA ASPH. Now I have tested both these initial prototypes lenses and analysed the results, I can say that the mixed performances of the two lenses have helped to inform me a lot about the very basics of optical lens design. Now, with Easter on it's way and a break in my timetable looming, I am going to return to the UK once again to attempt to implement what I have learnt into a second round of prototyping.

Single element optics will not provide the quality I desire. The multitude of image errors found within my test results cannot be fixed with the limited amount of control I have (the two surface curvatures, element thickness, and the RI and ABBE values of the element material). Therefore I need to start looking at multi element optical systems to determine how I can eliminate errors and my my lens designs more usable.

Like last time I am planning to achieve a certain set of goals. With only a short amount of time, I am being optimistic in what I can achieve  but with thorough preparation and planning I would like to think what I have planned is possible. The aims for the next round of prototyping are as follows:

  • Learn about multi-element optical systems and how they are designed
  • Learn how to use the optical ray tracer ZeMax well enough to simulate and optimise my designs
  • Design a new optical system utilising multiple elements to eliminate:
    • Spherical Abberations - the main error seen in my first prototypes
    • Coma - the second biggest error I identified
    • Chromatic Abberations - I have concern that multiple plastic elements will perform poorly without correction for CA.
  • Design a new cross platform 35mm lens train housing which will initially work with:
    • Canon EF
    • Nikon AI
  • Manufacture the new optical system design using the same CNC equipment as last time
  • Manufacture the new housing system, with multiple mounts so the optical system can be interchanged

Manufacturing time starts in the 16th of April so at the time I came up with this list (this is being written retrospectively , I had about 1 and a half months to complete all preparations.